rotarX Hybrid Slip Rings for Power, Signal and Ethernet Transmission

Compact slip rings with one or two feedthroughs for Ethernet

Small, medium or large slip rings for combined industrial fieldbus and power transmission. 100 Mbit to 100 Gbit transmission via standard or fibre optic cables. Advanced contacting technology for low contact resistance and optimised signal quality.

Technical Specifications

Protection class

IP51 (higher on request)

Rated Current

2-20A per ring

Housing material

Plastic, aluminium, stainless steel

Number of rings

2-48

Rotational speed

0-600 rpm

Additional services

Cables: CAT5, CAT6, CAT7
RJ45 plug/socket

Electrical specifications

  • Ethernet feed-throughs:
    1 or 2 channels 1000 Mbit/sec
  • Number of rings: 2-48
  • Nominal current: 2-20A per ring
  • Max. operating voltage: 440 VAC/DC
  • Dielectric strength: ≥500V @50Hz
  • Electrical noise: max 10mΩ
  • Insulation resistance:
    ≥1000 MΩ @ 500 VDC

Mechanical specifications

  • Rotational speed:
    0-600 rpm
  • Contact material:
    Silver-silver, gold-gold
  • Cable length: freely definable,
    standard: 300 mm (rotor/stator)
  • Housing material: plastic, aluminium, stainless steel
  • Protection class: IP51 (higher on request)
  • Operating temperature: -30°C … +80°C

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Catalogue

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CAD drawing

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Product selection Ethernet slip rings

Ethernet connections RJ45
Filters Sort results
Reset Apply
Itemnumber
Ethernet connections
Number of rings Signal
Number of rings Power
Total rings
2 x 1000 Mbit/s
-
2 x 5A
2
2 x 1000 Mbit/s
-
8 x 5A
8
2 x 1000 Mbit/s
-
4 x 20A
4
1 x 1000 Mbit/s
-
4 x 5A
4
1 x 1000 Mbit/s
-
10 x 5A
10
2 x 1000 Mbit/s
-
14 x 10A
14
2 x 1000 Mbit/s
6 x 5A
14 x 10A
20
2 x 1000 Mbit/s
-
20 x 10A
20
2 x 1000 Mbit/s
10 x 5A
10 x 10A
20
2 x 1000 Mbit/s
20 x 5A
12 x 10A
32
1221

Ethernet Slip Rings

Ethernet slip rings for reliable transmission of power and signal current in demanding applications. Ethernet is the industry standard for automation technology.

Wherever a production line needs to be largely automated and run at the fastest possible cycle rate, Ethernet is the gold standard. No other data transmission system is better suited to Industry 4.0 production processes. With our Ethernet slip rings, we now also offer you the right rotary feedthroughs for this purpose.

These slip rings not only offer you simple signal transmission over a rotating distance. They can perform this demanding task at phenomenal speeds: our Ethernet slip rings achieve rotational speeds of up to 600 revolutions per minute. At this speed, your processes will leave nothing to be desired.

TRANSMISSION OF POWER AND DATA

Ethernet Slip Rings

Secure transmission of 100 Mbit/s / 1000 Mbit / Gigabit Ethernet, protocols such as PROFINET, SERCOS III, POWERLINK, EtherCAT, MECHATROLINK-III and many more.

Housing material Ethernet slip ring

The housing material for Ethernet slip rings is selected in consultation with our customers. From plastic to stainless steel, there are many options available, including combinations. We would be happy to advise you on the various options in this area.

Ethernet cable with RJ45 plug

To enable installation in the customer’s system as quickly and error-free as possible, we supply our Ethernet slip rings with RJ45 connectors as standard. If you require other connectors, such as industrial M12 connectors, or special cables with increased EMC protection, we can of course also provide these. Please do not hesitate to contact us.

Design Ethernet slip rings

Ethernet slip rings can be implemented in almost any design: with or without a hollow shaft, as an encapsulated miniature slip ring or even as an ultra-flat pancake version.

Performance and Etherne

The special feature of our hybrid slip rings is the ability to transmit electrical power in addition to Ethernet data, or even to provide feed-throughs for liquids or gases.

Various interfaces for data

In addition to electrical power and Ethernet data, other types of signals, such as USB 2.0 shown here, can also be transmitted. This allows all power and data streams to be combined in a single device.

Functionality of Ethernet Slip Rings

By selecting high-quality materials and employing excellent engineering, we achieve outstanding performance with traditional full-contact technology.

The Ethernet signal is transported to the slip ring via a suitable cable. There, the current pulse is transferred from the brush to the ring and from there to another identically constructed and marked cable. Thanks to corrosion- and abrasion-resistant gold-gold or silver-silver contacts, the signal remains fully accessible and reliable in its transmission even at maximum rotation. With up to 1000 Mbit/second and 600 revolutions per minute, you have all the power reserves you need for your applications.

3D view of an Ethernet slip ring

Advantages of the Ethernet slip rings from rotarX

Our Ethernet slip rings offer you the following advantages:

  • Stable mounting
  • Robust, shielded housing
  • Long service life
  • High rotational speed
  • High data transfer rate
  • Protection class IP 51, higher on request

The high-strength aluminium housing of the Ethernet slip ring is attached to any surface using a screw bracket. Rotating connections such as shafts, pins or axles are ideal. The stator-rotor combination offers you unlimited freedom of rotation in both directions.

This also includes twisting within a limited arc. The housing is interference-suppressed and protected against escaping or intruding signals. The rotational speed and data rate leave nothing to be desired. Thanks to the selection of tested, robust materials, the Ethernet slip rings are very durable.

Selection of the Ethernet Slip Rings

We offer Ethernet slip rings with up to 48 transmission points. Rings for power transmission can also be added. Each power ring can handle a rated current of up to 20 amps. Each ring has a working voltage of 440 volts, regardless of whether it is direct current or alternating current. As a reserve, you have a voltage resistance of up to 500 volts per ring at a mains frequency of 50 hertz. The electrical noise is a maximum of 10 milliohms.

The Ethernet slip ring bodies are tested for insulation resistance of up to 1000 megaohms at 500 volts DC. The Ethernet feedthroughs have one or two channels that can transmit up to 1000 megabits per second. With a rotational speed of up to 600 revolutions per minute, each of our Ethernet slip rings is in a class of its own.

We can offer you slip rings in any cable length. Our Ethernet slip rings operate with consistent reliability from -30 °C to +80 °C.

Installing the Ethernet Slip Rings

Installing our Ethernet slip rings is child’s play. Secure the Ethernet slip ring to the installation site using the screw tab and connect the cables to the system. Each cable has two identical ends, so there is no risk of confusion.

At high rotational speeds, please ensure that the slip ring is positioned exactly centrally to ensure a long service life.

Use of Ethernet slip rings

There are many applications in which Ethernet signals must be transmitted to a rapidly rotating actuator. Virtually all machining centres with sophisticated sensor technology are typical examples of this. Ethernet slip rings in spindles or tool holders can register imbalances or friction losses with the appropriate sensors. This allows the machine control system to slow down or interrupt production at an early stage before serious damage to the machine occurs.

Other applications for Ethernet slip rings can be found in avionics and automotive engineering. Installed in rotor shafts or drive shafts, Ethernet slip rings can forward incoming signals from outside to the control unit. Temperature fluctuations, humidity or other disruptive factors are thus detected within milliseconds and the control unit can react accordingly. This makes these applications particularly reliable and safe.

Ethernet Slip Ring Maintenance

Our Ethernet slip rings are designed for maximum loads. The design of the slip ring bodies means they are maintenance-free for their entire service life. Therefore, no maintenance work is required beyond external cleaning. We offer you highly reliable and durable Ethernet slip rings.

Depending on the design of your application, you have the best possible basis for calculating the interval at which your slip rings may need to be replaced.

Assembly of your Ethernet slip rings

We have deliberately kept our range as broad and comprehensive as possible in order to cover the widest possible range of applications for Ethernet slip rings. Nevertheless, it is of course still possible that our products may not fully meet your requirements.

But even then, we can help you. If you need special features or characteristics for your Ethernet slip rings, we are here for you. We are happy to supply you with exactly the products that provide you with optimal support for your challenges. Special coatings, engravings, cabling or special features – we can implement everything you want for your slip rings.

Your way to the Ethernet Slip Rings

If you are unsure which Ethernet slip ring is best suited to your applications, please contact us. Our hotline is available for urgent enquiries. A detailed email will give us a clear picture of your challenge. An illustration, drawing or photograph will help us to understand your requirements better.

Our customer service team will contact you promptly and work with you to develop the ideal solution for your Ethernet slip rings. This ensures that you receive exactly the right product for your applications. Trust in our experience gained from thousands of projects with hundreds of satisfied customers.

Our slip rings prove themselves in the most demanding environments, where they perform reliably. Let our quality and service inspire you. We are only satisfied when we have been able to supply you with the ideal slip ring, no matter how demanding your challenges may be.

Network cable categorisation

CategoryTransmission speedFrequencyMax. Cable length
Cat310 MBit/s16 MHZ100 m
Cat5100 MBit/s100 MHZ100 m
Cat5e1 Gigabit/s100 MHZ100 m
FastCat5e1 Gigabit/s350 MHZ100 m
Cat61 Gigabit/s250 MHZ100 m
Cat6a10 Gigabit/s500 MHZ100 m
Cat710 Gigabit/s600 MHZ100 m
Cat7a100 Gigabit/s1000 MHZ100 m

Practical slip ring solutions for your application

The different rotarX slip ring series are optimised for a wide range of applications. We support our customers for customised solutions.
rotarX-application_Slip-Rings

Product catalogue for all slip rings

Find out about the different slip rings in our current overview. Transmission technology for complex industrial and safety-relevant applications form the core of our product range. All products can be individually adapted to the applications in order to offer you added value. Premium engineering - that is our claim for every single product we manufacture. We would like to convince you of this.

Do you have questions or would you like advice?

We will be happy to answer any questions and look forward to hearing from you.

You can reach us Mon - Fri from 8 am to 5 pm.

WE LOOK FORWARD TO YOUR MESSAGE

CONTACT

B-COMMAND GmbH
Grützmühlenweg 46
DE - 22339 Hamburg

info(at)b-command.com