Customised development and prototype construction for slip rings and rotary unions
Special development and prototype construction are key elements of our services that enable us to develop highly specialised slip rings that meet the most demanding requirements of our customers. By combining state-of-the-art development and production technologies, we offer customised solutions that are precisely tailored to our customers’ specific applications and operating conditions.
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The various rotarX slip ring series are optimised for a wide range of applications. We support our customers for tailor-made solutions. All products can be individually adapted to the applications in order to offer you added value. Premium Engineering Slip Ring Solutions.
Customised design solutions
Our development department uses advanced CAD software and FEM analysis to create customised design solutions that are precisely tailored to the technical specifications and environmental conditions. These design solutions include the development of slip rings in special shapes and sizes, the integration of additional components such as sensors, encoders and special connectors as well as the customisation of electrical and mechanical properties to meet specific requirements. A key aspect of customised development is the ability to integrate innovative technologies and new functions into the slip rings. This includes the development of high-speed slip rings for industrial applications, the combination of power and data transmission in a single device and the integration of media transmissions such as air or liquids. These technological innovations enable us to offer slip rings that not only meet current requirements, but also take future developments and expansions into account.
Rapid prototype development
The rapid development and production of prototypes is an essential part of our customised development processes. By using additive manufacturing technologies and modern CNC machining, we can produce prototypes in the shortest possible time. These prototypes are used as physical models to validate design concepts and carry out extensive testing before final production begins.
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Comprehensive testing and validation procedures
Electrical tests:
- Insulation resistance test to check the insulation capability between conductors and housing.
- Contact resistance test to ensure a low and constant electrical resistance along the conductor paths.
- High-voltage test to check dielectric strength and electrical safety.
Mechanical tests:
- Torque test to measure the torque required to rotate the slip ring to confirm mechanical integrity.
- Vibration test to simulate operational vibrations and check mechanical stability.
- Temperature cycle test to validate performance under extreme temperature conditions.
Iterative development process
The iterative development process enables us to react quickly to changes and adjustments. By working closely with our customers and providing continuous feedback during the development phase, we ensure that every adaptation and improvement is precisely tailored to the requirements. This also includes carrying out field tests and long-term studies to ensure the long-term reliability and performance of the slip rings under real operating conditions.
Material and production technologies
Choosing the right materials and manufacturing technologies is crucial for the performance and durability of slip rings. We combine advanced materials such as high-strength alloys, engineering plastics and special coatings to meet the specific requirements. The use of state-of-the-art manufacturing technologies, including CNC machining, laser cutting and additive manufacturing, ensures the highest precision and quality.
Product catalogue for all slip rings
Find out about the different slip rings in our current overview. Transmission technology for complex industrial and safety-relevant applications form the core of our product range. All products can be individually adapted to the applications in order to offer you added value. Premium engineering - that is our claim for every single product we manufacture. We would like to convince you of this.
